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Old 05-09-2018, 06:20 PM   #1
logroller
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What would you do to properly revive a bike sitting for years.

So what's the consensus on reviving a fuel injected '03 GXSR750 on stands for a few years? No previous issue, just ended up on the stands and left to fend for itself with some old treated gas. Although the treatment was worthless as it was in there a long time too.

What's the to do list:
1. Change fluids - oil, radiator (flush it too), brake fluid, and gas
2. Check and change plugs
3. Squirt some oil in the spark plug holes to lube the top. Opinions???
4. New tires
5. New battery
6. Flush out the any old gas
7. Cleaning injectors. Hmmm???
8. Check wiring for damage
9. Pull brake pads, clean, check pistons for wear.
10. Check brake lines and test brakes before getting on the open road
11. Clean and grease axles and steering stem bearing (maybe)
12. Turn the motor over, listen for sounds, look for tailpipe smoke
13. What else am I missing???????
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Old 05-09-2018, 07:22 PM   #2
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Your biggest problem will probably be the fuel system. Unless you used a fuel stabilizer for ethanol fuels the fuel will have gone funky. Did you run it after adding the stabilizer so it made it into the injectors and pump? I would drain the fuel and replace with fresh gas and try starting it. If it won't run cleanly after a nice warm up then it's injector cleaning time.

Adding a tiny bitof oil to the top end won't hurt but I would just crank it over a bit with the plugs removed. Too much oil can cause a hydraulic lock. The combustion chambers are really small so it doesn't take much to over do it.

Everything else sounds like good. Maybe plan on a caliper rebuild since the seals are old and time hasn't done the rubber any good, especially if they are original.
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Old 05-10-2018, 01:37 AM   #3
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Talking

All of the rubber is suspect. Suggest a visual fine tooth combing of all for cracking & disoloration. Don't forget rubber blocks in rear wheel and tires.
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Old 05-10-2018, 12:10 PM   #4
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It was treated with Stabil, but went well beyond the 12 months for that stuff. Old fuel was pulled from the tank, but not the little bit in the rest of the system. Gotta feeling some Seamfoam might be needed to help remove any green gas build up.

Brake pistons were replaced by me some time back.
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Old 05-10-2018, 12:13 PM   #5
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Hmm, hadn't thought of the rubber wheel blocks. I have never heard of anyone changing those either, but I'll check them out.
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Old 05-10-2018, 12:54 PM   #6
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Old 05-10-2018, 04:10 PM   #7
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Personally, I'd change the oil, drain and fill the tank, and call it a day. The KTM I just bought had been sitting for over a year (maybe longer?) on un-stabilized fuel and started right up... well, after I put a new battery in it.

After you get it started, do tires, brakes, etc as you see fit... depending on how well it was stored in the first place.
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Old 05-11-2018, 02:58 PM   #8
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Stored by me in the garage
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